Joined
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492 Posts
Thanks everyone for your help.
Software:
____ Service Manual - H-D Part #99501-___ <-Your bike's year here
____ Parts Book - H-D Part #99457-___ <-Your bike's year here
____ Anti-Seize (4oz bottle) for the axles & pivot shafts and LOWER Shock bolt
____ Blue Locktite - Axles & Pivot Head nuts and TOP Shock bolt
____ Blue Painters Tape (2" wide) to tape off all areas (sprocket, forks, swing-arm, etc.) to avoid scratches
____ Short Bungee Cords (3) to hold front & rear brake calipers
____ Black Fine Sharpie Marker & Note paper to keep track of parts & what side they came from
____ Packet of Shop Towels
____ Container of Latex, or similar, Gloves
Hardware:
____ Bike Lift WITH STRAP DOWNS!!!
____ Lift Jack to hold/secure and lower/raise the rear/front tires
____ Torque Wrench able to torque to 150 FT/LBS
____ Assorted TORX & Metric Hex Allen Wrench Sets for Rotor & Compensator Bowl Fasteners
____ Magnetic Tray to hold & organize fasteners in one place
Shocks & Rear Tire Removal
____ 24mm (2002-2004) or 36mm (2005 & up) Socket for Rear Axle Nut and Assembly Bolt
____ 8mm hex bit for lower shock bolts - other models
____ Male torx tools for lower shock bolts - 6 point Torx (T-50) on 2007 DX models
____ Reverse-pliers for Retaining Ring removal
____ Rubber mallet for rear axle removal
Brake Pads Replacement
Do not remove caliper banjo bolts AT ALL - Level of difficulty will increase if this is done!
____ Brake Pads - Lyndalls or others
____ 10mm 12pt. Socket for Caliper Mounting Bolts
____ 1/4" 12pt. Socket for Brake Pad Bolts
____ Rolled-up Beach/Shower Towel to place between Front Brake Lever & Hand grip
Front Tire Removal
____ 24mm Socket for Axle Nut - Left side
____ 7/16" Drill Bit, Screwdriver or Metal Rod for axle nut re-install
Swing Arm Removal
____ 30mm Socket for Hex Pivot Shaft Nut - Thin Walled Socket NOT Impact-type
____ 9/16th or 14mm hex bit for the hex head in the Pivot Shaft Assembly
____ Small adjustable wrench for brake line guides removal
____ Belt Tension tool - H-D Part #40006-85
Miscellaneous:
____ Mothers Aluminum/Chrome Polish & PowerBall Mini - www.mothers.com
____ ZoopSeal Jr. Protective Sealer Kit - www.zoopseal.com
____ Chrome Hardware Kit - Headlamp & Front Fender - H-D Part #94013-03
____ Chrome Shock Hardware Kit - H-D Part #54013-04
____ Rear Axle Cover Kit - H-D Part #45621-02
____ New Progressive 440's Shocks or others __________________________________
____ Chrome Rotor Hardware Kits __________________________________
____ Chrome Rear Wheel Spacer Kit __________________________________
____ Chrome Front Wheel Spacer Kit __________________________________
____ New Passenger Foot Peg Mounts or Foot Boards __________________________________
____ New Custom/Chrome Swing Arm __________________________________
____ New Custom Belt Guards __________________________________
____ New Custom Sprocket __________________________________
____ New Custom Rotors __________________________________
____ New Custom Rims __________________________________
____ Beer (or Coffee for Max, if he shows up) & BBQ for helpers if not alone.
Notes:
.
Software:
____ Service Manual - H-D Part #99501-___ <-Your bike's year here
____ Parts Book - H-D Part #99457-___ <-Your bike's year here
____ Anti-Seize (4oz bottle) for the axles & pivot shafts and LOWER Shock bolt
____ Blue Locktite - Axles & Pivot Head nuts and TOP Shock bolt
____ Blue Painters Tape (2" wide) to tape off all areas (sprocket, forks, swing-arm, etc.) to avoid scratches
____ Short Bungee Cords (3) to hold front & rear brake calipers
____ Black Fine Sharpie Marker & Note paper to keep track of parts & what side they came from
____ Packet of Shop Towels
____ Container of Latex, or similar, Gloves
Hardware:
____ Bike Lift WITH STRAP DOWNS!!!
____ Lift Jack to hold/secure and lower/raise the rear/front tires
____ Torque Wrench able to torque to 150 FT/LBS
____ Assorted TORX & Metric Hex Allen Wrench Sets for Rotor & Compensator Bowl Fasteners
____ Magnetic Tray to hold & organize fasteners in one place
Shocks & Rear Tire Removal
____ 24mm (2002-2004) or 36mm (2005 & up) Socket for Rear Axle Nut and Assembly Bolt
____ 8mm hex bit for lower shock bolts - other models
____ Male torx tools for lower shock bolts - 6 point Torx (T-50) on 2007 DX models
____ Reverse-pliers for Retaining Ring removal
____ Rubber mallet for rear axle removal
Brake Pads Replacement
Do not remove caliper banjo bolts AT ALL - Level of difficulty will increase if this is done!
____ Brake Pads - Lyndalls or others
____ 10mm 12pt. Socket for Caliper Mounting Bolts
____ 1/4" 12pt. Socket for Brake Pad Bolts
____ Rolled-up Beach/Shower Towel to place between Front Brake Lever & Hand grip
Front Tire Removal
____ 24mm Socket for Axle Nut - Left side
____ 7/16" Drill Bit, Screwdriver or Metal Rod for axle nut re-install
Swing Arm Removal
____ 30mm Socket for Hex Pivot Shaft Nut - Thin Walled Socket NOT Impact-type
____ 9/16th or 14mm hex bit for the hex head in the Pivot Shaft Assembly
____ Small adjustable wrench for brake line guides removal
____ Belt Tension tool - H-D Part #40006-85
Miscellaneous:
____ Mothers Aluminum/Chrome Polish & PowerBall Mini - www.mothers.com
____ ZoopSeal Jr. Protective Sealer Kit - www.zoopseal.com
____ Chrome Hardware Kit - Headlamp & Front Fender - H-D Part #94013-03
____ Chrome Shock Hardware Kit - H-D Part #54013-04
____ Rear Axle Cover Kit - H-D Part #45621-02
____ New Progressive 440's Shocks or others __________________________________
____ Chrome Rotor Hardware Kits __________________________________
____ Chrome Rear Wheel Spacer Kit __________________________________
____ Chrome Front Wheel Spacer Kit __________________________________
____ New Passenger Foot Peg Mounts or Foot Boards __________________________________
____ New Custom/Chrome Swing Arm __________________________________
____ New Custom Belt Guards __________________________________
____ New Custom Sprocket __________________________________
____ New Custom Rotors __________________________________
____ New Custom Rims __________________________________
____ Beer (or Coffee for Max, if he shows up) & BBQ for helpers if not alone.
Notes:
.
